Vatsalya Papers logo Vatsalya PapersSurat, Gujarat · Recycled Kraft
Aerial view of the Vatsalya Papers Kraft paper mill near Surat, Gujarat
location_on About Vatsalya Papers • Kadodara-Bardoli, Surat

Engineered for Strength.
Committed to Circularity.

Founded on the conviction that industrial packaging paper can achieve exceptional burst strength while safeguarding finite natural resources. Vatsalya Papers converts 100% sorted post-consumer fibre into premium Kraft fluting media and high-tensile testliner for packaging converters worldwide.

Raw Material Integrity 100% Recycled Waste Zero virgin wood digestion
recycling
Operational Throughput 200 MT / Day Capacity Surat high-speed continuous line
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Forest Stewardship FSC® Chain of Custody FSC-STD-40-004 certified
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Manufacturing Heritage & Infrastructure

Industrial Purpose Driven By Modern Engineering

Positioned strategically in the Kadodara-Bardoli industrial corridor near Surat, Gujarat, Vatsalya Papers (Vatsalya Paper Industries LLP) operates as a state-of-the-art packaging paper facility. Our plant couples massive volumetric processing with precision digital automation to meet the rigorous specifications demanded by contemporary box manufacturers and multinational supply chains.

Utilizing an advanced multi-wire Fourdrinier paper machine integrated with continuous Distributed Control Systems (DCS), the mill transforms sorted post-consumer and industrial corrugated clippings (OCC) into smooth, high-burst strength fluting media and testliner. Every run is calibrated for peak runnability, ring crush performance, and reliable moisture stability.

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Automated DCS Pulping

Real-time stock preparation, continuous consistency regulation, and automated high-density cleaner banks eradicate debris while keeping cellulose fibers long and intact.

Continuous QCS Scanner check
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Closed Effluent Loop

Modern primary clarification, activated sludge biological reactors, and tertiary sand polishing achieve 90%+ water recycling with zero untreated chemical runoff.

Biological Aeration Basin check
Surat Operations Hub

Mill Engineering Matrix

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200 MT Daily Capacity Continuous 24/7 run
4,200 MM Trim Deckle Maximized converter width
140–375 GSM Caliper High BF (18–32+) specs
90%+ Water Recirculation Biological reclamation
alt_route Logistics & Port Arteries

Direct frontage on the Kadodara-Bardoli Road gives instantaneous access to National Highway 48 and is just 75 km from Hazira Port. Enables rapid 24-hour truckload dispatch across Gujarat, Maharashtra, and Madhya Pradesh, as well as seamless container stuffing for export consignments.

done NH-48 Corridor done Hazira Port 75km
history_edu Chronological Trajectory

Our Milestones & Evolution

From greenfield foundation in Surat to operating Western India's most dependable 200 MT/day paper line serving premium box converters.

2017 architecture

Company Incorporated

Founded near Surat with an engineering charter to build heavy industrial packaging grades using exclusively secondary fibres rather than virgin forest pulp.

Kadodara Greenfield arrow_right_alt
2018 play_circle

Commercial Production

Commissioned the automated multi-wire Fourdrinier paper line, delivering verified testliner and fluting reels to Gujarat's leading corrugated converters.

First Reels Dispatched arrow_right_alt
2021 sync_alt

100% Circular Supply

Achieved strict 100% PCR fibre compliance, commissioned closed-loop biological effluent reclamation, and earned international FSC-STD-40-004 certification.

FSC® Certified Loop arrow_right_alt
TODAY verified

Scale & Precision

Sustained 200 MT/day uninterrupted output, DCS automated consistency monitoring, wide 4,200 MM deckle, and pan-India express freight partnerships.

200 MT Sustained Output north_east
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Our Guiding Principles

Engineered around mechanical exactitude, verifiable resource stewardship, and responsive partnership with corrugated box converters.

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01 • Technical Rigor

Precision Process Engineering

Uncompromising commitment to Burst Factor (BF), Ring Crush Test (RCT), and caliper consistency across full reel lengths. In-line optical scanners combined with hourly laboratory testing eliminate corrugator delamination or jamming.

Hourly Laboratory Protocol Continuous TAPPI burst, Cobb 60 moisture, and caliper profiling.
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02 • Environmental Action

Ecological Stewardship

Zero virgin wood pulp utilized across any line. Multistage biological effluent treatment reclaims more than 90% of process water. Thermal boiler energy is partially driven by agricultural residue and biomass briquettes to curb fossil emissions.

Zero Bleaching Chemicals 100% recycled fibre without elemental chlorine or whitening agents.
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03 • Converter Focus

Corrugator Agility

We engineer customized reel trim combinations up to 4,200 MM to drastically curtail edge scrap for box makers. Backed by dedicated consignment inventory in key Western India hubs and committed 24-hour truckload dispatch.

Bespoke Slitting Programs Narrow to extra-wide reels slit to exact converter specs.
cached Circular Fibre Ecosystem

A Zero-Virgin Closed-Loop Mill Floor

Every roll leaving Vatsalya Papers began as sorted bales of Old Corrugated Containers (OCC) collected across Gujarat and Western India. Our mechanical repulping dissolves the paper matrix without destructive chemical cook cycles.

Multi-stage forward and reverse hydrocyclone cleaners extract tape, adhesives, and contraries. Cellulose fibers retain their tensile matrix, yielding Kraft paper that excels in high-speed auto-feed corrugating lines.

100% PCR Scrap Multi-stage Hydrocyclones Biological Aeration Basin FSC-STD-40-004
Recycled pulp hydropulping stock preparation vat
01 • Hydropulping water
Fourdrinier wire forming table paper machine
02 • Fourdrinier Table view_stream
Steam drying cylinders paper manufacturing
03 • Multi-cylinder Drying local_fire_department
Finished Kraft paper reels slitter rewinder warehouse
04 • Slitter Rewinder inventory_2
Process Quality

Zero Bleaching

Preserves natural lignin integrity

Thermal Energy

Biomass Fired

Agricultural briquettes & residue

Laboratory Protocol

TAPPI Standard

Conditioned testing atmosphere

Western India Logistics

24h Dispatch

Immediate corridor trucking

Direct Mill Procurement & Partnerships

Partner with Gujarat's Trusted Kraft Manufacturer.

Discover how Vatsalya Papers can optimize your corrugating efficiency with custom GSM ranges (140 to 375), tailored reel deckles up to 4,200 MM, and immediate dispatch from our Surat mill.

verified Daily Output: 200 MT verified Kadodara-Bardoli Highway, Surat verified 100% Recycled & FSC® Certified